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"INTEGRATION OF COATING MASS CONTROL WITH BATH AND GALVANNEAL FURNACE"

Abstract: During 2000 a coating mass control system was commissioned on Columbus Coating Company's hot dip galvanising line in Columbus, Ohio. This system included a mathematical model to predict coating mass, together with dynamic coating mass control by adjustment of air knife pressure and horizontal position. Accurate tuning of the model and controls required characterisation of the gas wiping jet or "gas knife". The turbulent jet characteristics were measured directly by a portable, gas jet measurement rig. With this measured data the model accurately predicts the wiping capability of the gas knife. This process information is used to tune control systems and determine the suitability of a particular gas knife for the range of products to be produced. A design for a proposed Integrated Metal Coating Control System is described, which links the three technologies; coating mass control, galvanneal control and bath metal control. Interaction between the bath, gas knife, galvanneal furnace and coating thickness gauge are explained.  mailto:hatchias_info@hatch.ca for a copy of this paper

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ACHIEVA COATING CONTROL

Hatch IAS

71 York Street (Post Office Box 3100) Teralba, NSW, 2284, Australia
Tel: +61 (2) 4965 8688 ~ Fax: +61 (2) 4965 8633 ~ hatchias_info@hatch.ca

7000 Industrial Boulevard, Aliquippa PA 15001, USA
Tel: +1 724 375 5500 ~ Fax: +1 724 375 7700 ~ info@indauto.com