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"AUTOMATION OF THE HOT DIP GALVANIZING PROCESS" -  CURRENT STATE OF THE ART AND THE NEXT STEPS.

Abstract: The Achieva Coating Control Inline.gif (2695 bytes) system has delivered high performance control for the entire range of products and operating conditions which occur on a typical high volume hot dip coating line. This has been achieved by applying appropriate control technology to overcome the inherent difficulties in the process and developing a comprehensive and flexible Process Management system to interface with operations and engineering personnel. In practice this has meant that the Achieva Coating Control Inline.gif (2695 bytes) has automated the horizontal positioning of the knives and the setting of wiping pressure to achieve specified product coating requirements.

The product tracking and performance analysis of the process management system have provided customers with the necessary product quality assurance information. In addition, the system has provided operations personnel with the information to successfully maintain plant equipment at the standards required to continue supplying the most demanding products such as automotive exposed panels.

This paper discusses the existing system and the next steps which IAS are taking towards full automation of the hot dip galvanising process. These include crossbow control (current), vertical and angle positioning of the knives and automated plug detection and cleaning (being investigated).   

mailto:hatchias_info@hatch.ca  for a copy of this paper.   Click here for information

ACHIEVA COATING CONTROL

Hatch IAS

71 York Street (Post Office Box 3100) Teralba, NSW, 2284, Australia
Tel: +61 (2) 4965 8688 ~ Fax: +61 (2) 4965 8633 ~ hatchias_info@hatch.ca

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Tel: +1 724 375 5500 ~ Fax: +1 724 375 7700 ~ info@indauto.com